Refinery Workers and Asbestos Risks

Oil refinery workers faced extensive asbestos exposure from insulated equipment, pipes, and vessels. Learn about exposure sources and legal options.

Overview

Refinery workers — employees at oil refineries and petrochemical plants — faced extensive asbestos exposure from the thousands of insulated pipes, vessels, pumps, and heat exchangers required for petroleum processing. Refineries were among the most asbestos-intensive industrial environments.

Very High
Risk classification
Extensive
Asbestos insulation
1940–1980
Peak exposure years
Intensive Asbestos Use

Oil refineries required asbestos insulation on virtually every pipe, vessel, and piece of equipment due to the high temperatures involved in petroleum processing. Workers were surrounded by asbestos throughout their shifts.

Asbestos in Refineries

Asbestos in refinery equipment
EquipmentAsbestos TypeExposure Level
Process pipingCalcium silicate, magnesiaVery High
Heat exchangersBlock and blanket insulationVery High
Distillation columnsExternal laggingHigh
Pumps and compressorsGaskets, packing, insulationHigh
Storage tanksTank insulationModerate

How Refinery Workers Were Exposed

Key Facts
Worked throughout facilities with asbestos insulation
Performed maintenance on insulated equipment
Participated in turnarounds removing/replacing insulation
Handled gaskets and packing materials
Worked in confined spaces with accumulated fibers

Daily Operations

Refinery operators worked amid asbestos throughout their shifts:

  • Monitoring equipment wrapped in asbestos insulation
  • Walking through pipe racks with asbestos-lagged pipes
  • Adjusting valves with asbestos packing
  • Working in control rooms near insulated equipment

Maintenance and Turnarounds

Maintenance work created the highest exposure:

  • Removing insulation to access equipment
  • Replacing gaskets in pumps and valves
  • Repacking valve stems
  • Working during major turnarounds when insulation was disturbed plant-wide
Turnaround Exposure

Refinery turnarounds — major maintenance shutdowns — exposed all workers on site to high asbestos levels as insulation was stripped from equipment throughout the facility.

Refinery Jobs at Risk

All refinery positions faced some exposure:

  • Process operators: Daily work amid insulation
  • Maintenance mechanics: Equipment repair
  • Instrument technicians: Control system maintenance
  • Pipefitters: Pipe system work
  • Insulators: Insulation application/removal

Health Consequences

Refinery workers are at elevated risk for:

  • Mesothelioma: Cancer of the chest or abdominal lining
  • Asbestosis: Progressive lung scarring
  • Lung cancer: Especially combined with smoking
  • Pleural disease: Thickening of lung lining

Refinery workers diagnosed with mesothelioma may pursue:

Asbestos Trust Funds

Insulation manufacturers have established trusts:

  • Johns-Manville Trust
  • Owens Corning Trust
  • Various gasket manufacturer trusts

Additional Claims

  • Product liability lawsuits: Against insulation manufacturers
  • Premises liability: Against refinery owners
  • Workers’ compensation: Through employer coverage