Exposure Updated 2 min read

Abrasives Industry and Asbestos Exposure

Sand and abrasives manufacturing workers faced asbestos exposure from grinding wheels, sandpaper, and industrial abrasive products.

Abrasives Industry and Asbestos Exposure

Overview

The sand and abrasives manufacturing industry produced grinding wheels, sandpaper, and industrial abrasive products, many of which contained asbestos for heat resistance and binding properties. Workers who manufactured and used these products faced significant asbestos exposure.

1930-1980
Peak asbestos use in abrasives
Common
Asbestos in grinding wheels
Multiple
Exposure pathways

Asbestos in Abrasive Products

Asbestos in abrasive products
ProductAsbestos PurposeExposure Risk
Grinding wheelsHeat resistance, bindingHigh
Cut-off wheelsReinforcement, heat toleranceHigh
Sanding discsBacking materialModerate
Buffing wheelsHeat resistanceModerate
Honing stonesBinding agentModerate

Why Asbestos Was Used

Key Facts
Withstood high temperatures from grinding friction
Served as strong binding agent for abrasive particles
Provided structural reinforcement for wheels
Prevented wheel disintegration at high speeds

Manufacturing Exposure

Workers in abrasive plants were exposed across every production step: handling raw chrysotile and mixing it with abrasive grit, pressing and molding wheels, trimming and grinding finished products to size, running quality tests under load, and packaging products for shipment. Norton Company, Carborundum, Bay State Abrasives, and Simonds were among the largest US abrasive manufacturers using asbestos binders between the 1930s and 1980s.

Dust Generation

Abrasive manufacturing generated heavy airborne dust at every stage. In plants running asbestos-bonded product lines, that dust carried chrysotile fibers well above the OSHA permissible exposure limit of 0.1 f/cc (8-hour TWA) that was phased in beginning in 1986.

User Exposure

End users of asbestos-bonded abrasives faced exposure long after the wheel left the factory. Machinists running grinding wheels on metal, auto body workers sanding and grinding surfaces, metal fabricators cutting and grinding structural steel, and maintenance workers performing general grinding and polishing all inhaled fibers released from the breakdown of the bonding matrix.

Combined Silica and Asbestos Hazard

Combined Hazards

Sand and abrasives workers often faced combined exposure to both asbestos and crystalline silica. Both substances cause serious lung disease, and combined exposure may increase the risk of lung cancer and asbestosis beyond either exposure alone.

Workers diagnosed with mesothelioma, lung cancer, or asbestosis after abrasive-industry exposure may pursue claims through asbestos trust funds established by bankrupt manufacturers (more than $30 billion is set aside across existing trusts), product liability claims against solvent abrasive companies, and workers’ compensation through employer coverage.

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